Manufacturing & Supply Chain
PCB Assembly & Component Sourcing
We manage full turn-key PCB prototyping and low-to-mid volume manufacturing with rigorous component authentication and automated inspection.
The Challenge
Problem We Solve
Component shortages, counterfeit chips, and manufacturing defects cause severe production delays and budget overruns.
Key Deliverables
What You Receive
- Turnkey prototype boards (Quick-turn 5–10 days)
- Automated SMT assembly & 3D AOI/X-Ray inspection reports
- Custom functional test jigs (Bed-of-Nails / Boundary Scan)
- Scrubbed BOM with multi-distributor sourcing and alternates
- Conformal coating, encapsulation, and enclosure assembly
Engineering Process
How We Deliver
Phase 1: BOM Procurement
1–2 Weeks
Sourcing through authorized distributors, counterfeit checks, and kitting.
Phase 2: Bare-Board Fab
3–7 Days
High-density interconnect (HDI) fab, impedance control, surface finishes.
Phase 3: SMT Assembly & Inspection
3–5 Days
Pick-and-place, reflow profiling, X-ray inspection of BGAs/QFNs, AOI checks.
Phase 4: Testing & Handoff
2–4 Days
Flashing firmware, functional testing, custom packaging, and delivery.
Technology Stack
Tools & Platforms
3D AOI
X-Ray Inspection
Bed-of-Nails Testing
BOM Sourcing API
IPC-A-610 Class 2/3